165 Ton, HACO, No. SRM 165-12-10 CNC HYDRAULIC **NEW**
Reference Number: 1875
"If you need a machine and don't buy it, then you will ultimately find you have paid for it but don't have it." Henry Ford
Full Product Description
MODEL: SYNCHROMASTER SRM 165-12-10 Tonnage: 165 Tons Capacity: 165 Tons Overall bending length: 144" Clear distance between housings: 124" Maximum stroke (programmable): 7.8" Throat: 9.8" Open height: 15.7" Electric motor: 20 HP Voltage: 220/440VAC Rapid approach speed: 236"/min Maximum press speed: 24"/min Rapid return speed: 236"/min Length: 162" Overall height: 101" Front/back: 67" Table height: 36" Weight: 20,500 lbs The HACO "SYNCHROMASTER" press brake described in this quote has all the functions and precision of a high-end CNC press brake, but uses a very simple and easy to program CNC control, made in house by HACO. HACO-ATLANTIC, Inc., member of HACO International, builds SAFE machines conforming to ANSI B11.3 "American National Standard for machine tools -power press brakes- safety requirements for construction, care and use." We deliver our machine with a safety handbook, as well as interfacing capabilities for owner installed safety devices. Due to the multiple purposes of a press brake, point of operation guards should be installed by the purchaser in accordance with Federal Safety Requirements. Bringing the "Synchromaster" in your shop, means improving your bending production and bending precision. The "Synchromaster" press brake is a very user friendly and versatile machine and comes standard with the HACO ATS550 CNC controller. Your company will gain customer confidence resulting from the ACCURACY the HACO Press Brake offers you. Our synchronized bed referenced linear scale design guarantees bending accuracy only limited to material differences or tooling inaccuracies. Most importantly, your machine will be DEPENDABLE. The machine is built with top quality components and craftsmanship of very dedicated and experienced press brake builders. We are confident that a decision to purchase a SYNCHROMASTER Series Press Brake will be one of your company's wisest business decisions. CONSTRUCTION The frame of the machine is built with rugged high quality steel plates, interlocked and welded for maximum strength and minimum deflection. All frames are stress relieved after welding to ensure near perfect surfaces, which will result in more accurate bending. The welded construction also resists torque twist that is sometimes found in bolt- together designs. The machine does not require a concrete pit or any special foundation. Forces can be requested from our office to check if your existing concrete slab will do. The SYNCHROMASTER press brake uses separate thick steel plates for ram and bed of this machine. The ram has more tool clamping plates and bolts than most of our competitors. By offering more tool clamps, we ensure a safe and secure clamping of small tool segments. The bed is a very important part of the machine, and is integrated in the total frame structure design. We machine the bed together with ram and cylinder positions, all in one setup to ensure perfect alignment between ram, bed and frame for guaranteed accuracy. The bed has a removable table, which can be re-machined in the event of accidental overload damage or wear from the tooling. Our service engineer can crown the table for longer parts, but we do recommend purchasing our adjustable crowning table. A full-length die slot is machined in the table and has set screws over the full length of the table to clamp the die holder. The side frames of the brake come with large throat gaps to clear working space. Bigger side frame gaps can be requested for a more price. The SYNCHROMASTER comes standard with American style tool holders. European (Amadar) style tool holders with built-in wedge system can be installed as an option as well as hydraulic upper tool clamping. The use of non-metallic gibs prevents galling of the bearing surfaces and permits minimum clearances for accurate ram guidance. The control box of the machine is connected to a rotating pendant arm. The keyboard of the controller uses an industrial foil cover, resistant to oil, grease and dirt. The cylinders are manufactured by HACO, and use Parker Polypac and wiper seals. Most hydraulic valves are connected to a manifold block to minimize the amount of hoses and pipes to prevent hydraulic leaks over time. The hydraulics are located on top of the machine, free from parts and dirt. The hydraulic design is easy to service and the machine comes with a full hydraulic fluid tank. The hydraulics on the SYNCHROMASTER are simple, yet accurate and most important dependable. The system has a built-in safety relief valve. If an attempt is made to bend material over the capacity of the press brake, the machine will automatically open the safety relief valves to release pressure and prevent machine overloads. COMPONENTS Most hydraulic and electric components are standard industrial/commercial grade, off-the shelf items from major manufacturers such as Parkerr, Vickersr or Rexrothr hydraulics and Telemecaniquer or ABBr electrics. Remote foot switch with hand grab, dual foot pedals for ram control. Second foot pedal and two- hand control are offered as an option. CONTROL This machine comes standard with the HACO ATS550 three axis control. The ATS550 is an easy to program, low cost control for metal fabricators in need of a very easy-to-use but efficient CNC machine. Important: This control is only programmable in depth! When ordering tooling from your supplier, please make sure you order Air Bending Tooling (88 Degrees or less). Features: - Automatic backgauge positioning (X-axis) - Automatic ram positioning (Y1/Y2 axes) with linear scales - +/- .0004" ram repeatability - +/- .004" back gauge repeatability - Memory: 200 programs with 400 steps in total - Jog mode for backgauge - Jog mode for the ram depth with zero accept & teach in accept mode - Programmable speed change-over point - Programmable ram stroke - Electronic pressure adjustment and read out - Electronic part counter The ATS550 has 2 work modes: 1) Manual mode: The operator enters a backstop dimension and a depth dimension. Both axes position automatic to the entered values. The required tonnage can be entered to protect the machine against overloads. On the display you can see the backgauge or depth position and tonnage read out. 2) Automatic mode: The operator can enter several backstop dimensions and depths up to 8 steps. When you run the program, the control follows the different steps of the program. The operator can follow the different steps on the display of the control. BACK GAUGE UNIT The machine comes standard with a 31" single axis, high- speed backgauge (X-axis). The standard back gauge has the following features: - The X-axis comes standard with programmable position (0.004" accuracy) and manually adjustable finger height and finger width. - The motor uses an optical encoder to ensure a very high positioning accuracy. - A steel dovetail gauge bar spans the distance between side frames, allowing the finger blocks to be positioned and fastened along the full length of this bar. - Two gauge finger blocks are manually adjustable in height (3.937") adjustable in height (3.937") to accommodate different V-die heights. An elevating screw, adjustable by hand wheel, provides accurate height positioning. - Over travel of the backstop is avoided by the use of limit switches and software limits in the CNC control. - Back gauge X-axis automatically references at the initial startup (home position). - Retraction of the backgauge for Z-bending is fully programmable. GENERAL - Machine can be wired for 220 or 440V, 3 phase, 60Hz - A full tank of hydraulic oil and service tools included. - One safety, operator and service manual included. - One year warranty on spare parts and labor, except tooling. Warranty shall be considered void if the machine is not used in a normal and proper manner, not properly maintained, or modified for any special use. No other warranty is either expressed or implied by HACO-ATLANTIC, Inc. or any of its representatives. For the sake of its expediency involving a minor failure, HACO-ATLANTIC, Inc. may at its option allow the user to purchase a needed part locally for which he will be reimbursed upon return of the defective part. **Installation, start up and training are included. OPTIONAL EQUIPMENT Filler block 12' L x 3-1/4" H x 3" W $1,800.00 Manual adjustable crowning table *$7,090.00 System style quick manual top clamping & manual bottom clamping $5,190.00 (to accept Amada style tooling) More price for hydraulic System style top clamping$9,930.00 29" front support arm with 2 T-slots and 1 tilting stop $375.00/each Additional tilting stop for front support arm $65.00/each Additional tilt stop w/micrometer adjust for front support arm $210.00/ea Adjustable front support system includes: *$10,500.00 - two 29" front support arms with 2 T-slots and 1 tilting stop - manually adjustable in width along full length of the machine - manually adjustable in height with hand wheel Extra front support for above front support system *$4,410.00/ea T-slot in bed, price per side *$1,070.00 Second foot pedal in series with standard pedal $1,130.00 Emergency stop button in specified location $295.00 Two hand control *$3,500.00 18" Triad Superlight V, Infrared light curtain system $2,650.00 Model TR-18-4F-15 - _" spaced light beam - one beam floating blank capacity Triad swing mount brackets, model 9000, price per pair $895.00 Atlantic fixed mount brackets, price per pair $750.00 Extra operator's manual $70.00 * indicates factory installation only BACK GAUGE OPTIONS More price for 39" back gauge in lieu of standard 31" *$495.00 More price for extra finger block *$1,000.00 More price for (2) tiltable fingers in lieu of std.*$440.00 This list only shows the most common options, please contact us for information on additional options. Prices of optional equipment are valid only if ordered with the machine. For separate orders, please contact us. * indicates factory installation only GENERAL CONDITIONS Payment Terms: 20% with order, 80% upon installation. FOB: HACO-ATLANTIC warehouse, Houston TX Delivery Terms: Upon request Validity of Offer: 90 days from November 11, 2002.